End-to-End Manufacturing Workflow

Stage 1: Order Intake and Planning
Who: Sales Team, Production Manager A customer places an order. The Sales Team creates a Sales Order in Bizaxl, confirming the product, quantity, and expected delivery date. This Sales Order is the trigger for the production process. The Production Manager reviews open Sales Orders and creates a Production Plan. The Production Plan:- Pulls all open Sales Orders (or Material Requests) for items that need to be manufactured
- Calculates how many units of each finished item need to be made
- Checks current stock against requirements
- Identifies raw material shortfalls
- Sales Order (confirmed customer commitment)
- Production Plan (manufacturing schedule with material requirements)
Stage 2: Raw Material Procurement
Who: Purchase Manager, Procurement Team Once the Production Plan identifies material shortfalls, the system generates Material Requests for items that are not in stock. The Purchase Manager converts these into Purchase Orders sent to approved suppliers. When suppliers deliver materials, the Store Keeper creates a Purchase Receipt, which:- Records the physical receipt of goods
- Updates raw material stock levels
- Triggers a quality inspection (if required for that item)
- Material Requests (internal requests for stock)
- Purchase Orders (formal orders to suppliers)
- Purchase Receipts (goods received and stocked)
- Quality Inspections on incoming materials (where required)
Stage 3: Work Order Creation
Who: Production Manager Once materials are available (or expected to be available in time), the Production Manager creates Work Orders from the Production Plan. Each Work Order specifies:- The item to manufacture
- The quantity to produce
- The Bill of Materials to follow
- The planned start and end dates
- The source warehouse (raw materials), WIP warehouse, and target warehouse (finished goods)
Stage 4: Material Transfer to Production
Who: Store Keeper, Production Supervisor Before production begins, the required raw materials are transferred from the raw material store to the Work-in-Progress (WIP) warehouse. This is done through a Stock Entry of type “Material Transfer for Manufacture.” This step updates stock balances to show materials are now in production rather than in the store. Status update: Work Order status updates to show materials have been transferredStage 5: Production Execution (Job Cards)
Who: Machine Operator, Production Supervisor Each operation defined in the BOM routing generates a Job Card. A Job Card is the operator’s instruction and time-recording tool for a single operation at a specific workstation. For each Job Card:- The operator opens the Job Card on their terminal or the Plant Floor view
- They start the timer when the operation begins
- They record time logs as the work progresses
- They record the quantity completed
- They close the Job Card when the operation is finished
Stage 6: Finished Goods Receipt
Who: Store Keeper, Production Supervisor When production is complete, the Store Keeper creates a Stock Entry of type “Manufacture” to formally record the production output. This entry:- Deducts raw materials consumed from the WIP warehouse
- Adds finished goods to the finished goods warehouse
- Records any scrap or process loss
Stage 7: Quality Inspection of Finished Goods
Who: Quality Control Inspector If the item’s BOM or Manufacturing Settings require a final quality inspection, the Quality Inspector performs a Quality Inspection on the finished goods batch before they are accepted into the finished goods store. The inspection records whether each quality parameter passes or fails. If the batch fails, it is quarantined and a Non Conformance record is raised.Stage 8: Goods Dispatch
Who: Dispatch Team, Sales Team Once finished goods are in the warehouse and the customer’s delivery date arrives, the Dispatch Team creates a Delivery Note against the Sales Order. The Delivery Note:- Deducts finished goods from the warehouse
- Records the items, quantities, and delivery address
- Triggers a Sales Invoice to be raised
Stage 9: Invoicing and Payment
Who: Accounts Receivable Team The Accounts team creates a Sales Invoice based on the Delivery Note. The Sales Invoice is sent to the customer. When the customer pays, a Payment Entry is recorded against the Sales Invoice to mark it as settled. For GST-registered businesses, the Sales Invoice automatically generates an e-Invoice and the relevant GST data is recorded for GSTR-1 filing.Stage 10: Production Cost Reporting
Who: Finance Manager, Management After the Work Order is completed, the full production cost is available:- Raw materials consumed (from Stock Entries)
- Labour time (from Job Card time logs, valued at workstation hour rates)
- Overhead (operating cost from workstation definitions)